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A Wear Rule and Cutter Life Prediction Model of a 20-in. TBM Cutter for Granite: A Case Study of a Water Conveyance Tunnel in China
Liu, Quansheng1,2; Liu, Jianping1,3; Pan, Yucong1,3; Zhang, Xiaoping2; Peng, Xingxin1,3; Gong, Qiuming4; Du, Lijie5
2017
Source PublicationROCK MECHANICS AND ROCK ENGINEERING
ISSN0723-2632
Volume50Issue:5Pages:1303-1320
AbstractDisc cutter wear is one of the comprehensive results of the rock-machine interaction in tunnel boring machine (TBM) tunneling. The replacement of the disc cutter is a time-consuming and costly activity that can significantly reduce the TBM utilization (U) and advance rate (AR), and has a major effect on the total time and cost of TBM tunneling projects. Therefore, the importance of predicting the cutter life accurately can never be overemphasized. Most cutter wear prediction models are only suitable for 17-in. or smaller disc cutters. However, use of large-diameter disc cutters has been an irresistible trend for large-section hard rock TBMs. This study attempts to reveal the genuine wear rule of a 20-in. disc cutter and develop a new empirical model for predicting the cutter life in granite based on field data collected from a water conveyance tunnel constructed by the TBM tunneling method in China. The field data including the actual cutter wear and the geological parameters along the studied tunnel were compiled in a special database that was subjected to statistical analysis to reveal the genuine wear rule of a 20-in. disc cutter and develop the reasonable correlations between some common intact rock parameters and the disc cutter life. These equations were developed based on data from massive to very massive granite with a UCS range of 40-100 MPa, which can be applied for the assessment of the cutter life of a 20-in. disc cutter in similar hard rock projects with similar rock strengths and rock abrasivities.
KeywordTunnel boring machine (TBM) 20-in. disc cutter Wear rule Intact rock parameters Cutter life Prediction model
DOI10.1007/s00603-017-1176-4
Indexed BySCI
Language英语
WOS Research AreaEngineering ; Geology
WOS SubjectEngineering, Geological ; Geosciences, Multidisciplinary
WOS IDWOS:000401440900014
PublisherSPRINGER WIEN
Citation statistics
Cited Times:41[WOS]   [WOS Record]     [Related Records in WOS]
Document Type期刊论文
Identifierhttp://119.78.100.198/handle/2S6PX9GI/4057
Collection岩土力学所知识全产出_期刊论文
国家重点实验室知识产出_期刊论文
Affiliation1.Chinese Acad Sci, Inst Rock & Soil Mech, State Key Lab Geomech & Geotech Engn ;
2.Wuhan Univ, Sch Civil Engn, Key Lab Safety Geotech & Struct Engn Hubei Prov ;
3.Univ Chinese Acad Sci ;
4.Beijing Univ Technol, Minist Educ, Key Lab Urban Secur & Disaster Engn ;
5.Shijiazhuang Tiedao Univ, Key Lab Struct Hlth Monitoring & Control Hebei Pr
First Author AffilicationInstitute of Rock and Soil Mechanics, chinese Academy of sciences
Recommended Citation
GB/T 7714
Liu, Quansheng,Liu, Jianping,Pan, Yucong,et al. A Wear Rule and Cutter Life Prediction Model of a 20-in. TBM Cutter for Granite: A Case Study of a Water Conveyance Tunnel in China[J]. ROCK MECHANICS AND ROCK ENGINEERING,2017,50(5):1303-1320.
APA Liu, Quansheng.,Liu, Jianping.,Pan, Yucong.,Zhang, Xiaoping.,Peng, Xingxin.,...&Du, Lijie.(2017).A Wear Rule and Cutter Life Prediction Model of a 20-in. TBM Cutter for Granite: A Case Study of a Water Conveyance Tunnel in China.ROCK MECHANICS AND ROCK ENGINEERING,50(5),1303-1320.
MLA Liu, Quansheng,et al."A Wear Rule and Cutter Life Prediction Model of a 20-in. TBM Cutter for Granite: A Case Study of a Water Conveyance Tunnel in China".ROCK MECHANICS AND ROCK ENGINEERING 50.5(2017):1303-1320.
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